Stainless Steel Fixed Vacuum Mixing Tank Homogenizer Emulsifying Mixer
Brief Introduction
Our High-Efficiency Vacuum Emulsifying Plant is the ultimate "Workhorse" for modern factories. It combines automated batching with rapid-homogenization technology to deliver maximum output with minimal energy consumption and labor overhead. The machine integrates blending, dispersing, heating, cooling, and other essential functions, making it an ideal equipment solution for liquid preparation across diverse industrial settings.
Key Features & Advantages
Compressed Cycle Times: High-energy input reduces emulsification time by up to 50%, allowing for more batches per shift.
Zero-Waste Discharge: Conical tank geometry and automated transfer pumps ensure maximum product recovery and minimal loss.
Industry 4.0 Integration: PLC-driven recipe management guarantees 100% batch repeatability with one-touch operation.
Low Maintenance Design: Durable mechanical seals and standardized components significantly reduce long-term operational costs.
Work Principle
The water-phase and oil-phase materials are separately heated and stirred within their respective tanks to ensure optimal dissolution and homogenization. Upon achieving complete integration, both phases are transferred via a vacuum pump into the emulsification chamber.
Within the emulsifying vessel, a centrally positioned paddle provides continuous top-down mixing, while a PTFE scraper continuously sweeps the inner walls to prevent material adhesion and ensure uniform heat transfer, guiding the mixture toward the high-shear emulsifier located at the base of the central shaft.
Operating at ultra-high rotational speeds, the emulsifier subjects the material to intense mechanical and hydraulic shear forces, efficiently breaking it down into fine particles ranging from 200 nm to 2 µm. Throughout the process, any air bubbles generated are immediately evacuated under sustained vacuum conditions, resulting in a smooth, stable, and bubble-free emulsion ideal for high-quality production applications.
Technical Parameter
| Capacity |
Homogenizer |
Agitator |
Vacuum Pump |
Heating Power |
| KW |
r/min |
KW |
r/min |
KW |
limit vacuum |
Electric heating |
Steam heating |
| 100L |
3 |
3000 |
1.5 |
57 |
0.8 |
0.08 |
12 |
48 |
| 200L |
4 |
3000 |
2.2 |
57 |
0.8 |
0.08 |
- |
48 |
| 300L |
5.5 |
3000 |
3 |
57 |
1.45 |
0.08 |
- |
- |
| 500L |
7.5 |
3000 |
4 |
57 |
1.45 |
0.08 |
24 |
- |
| 1000L |
11 |
3000 |
4 |
41 |
1.45 |
0.08 |
- |
- |
| 2000L |
18.5 |
3000 |
5.5 |
41 |
2.35 |
0.06 |
- |
- |
| 3000L |
22 |
3000 |
7.5 |
41 |
3.85 |
0.06 |
- |
- |
| 5000L |
30 |
3000 |
11 |
41 |
3.85 |
0.06 |
- |
- |
Wide Application
Cosmetics Production: Perfect for formulating advanced skincare emulsions such as lotions, creams and serums. Dual-phase heating tanks and vacuum emulsification enable precise ingredient integration, producing exceptionally smooth and shelf-stable formulations.
Food Processing: Excellently suited for creating homogeneous sauces, dressings and culinary emulsions. Precise temperature management and vacuum deaeration ensure superior texture, consistency, and extended product freshness.
Pharmaceutical Manufacturing: Designed for the preparation of topical ointments, medicated creams and sterile emulsions where controlled particle size, exact temperature regulation and contamination-free mixing are essential for compliance and efficacy.
Industrial Chemicals: Ideal for producing high-performance paints, coatings, adhesives and chemical emulsions. The system guarantees uniform dispersion and long-term emulsion stability, meeting stringent industrial quality standards.
FAQ
Q1: Can one vacuum emulsifier handle multiple products with different viscosities?
Answer1: Yes. Our systems are designed for high-versatility processing. By using a triple-action mixing system—combining a high-shear homogenizer with a frame-type wall scraper—the machine can efficiently process everything from water-thin lotions to high-viscosity pastes (up to 100,000 cps) like toothpaste or medicated ointments.
Q2: How does an automated vacuum mixer reduce batch production time?
Answer2: Compared to traditional open-tank mixers, a vacuum homogenizer can reduce processing time by 40% to 60%. The intense energy input of the homogenizer speeds up the emulsification process, while integrated heating/cooling jackets and automated PLC recipes ensure every batch is finished in the shortest time possible without sacrificing quality.
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